Variant 1 - Propping of the cantilevering panels at the one-third point

Ground rules

 

NOTICE

Use of Dokadek panels 1.22x1.22m and 0.81x1.22m at structure edge not permitted.

Permitted slab thickness [cm] without additional precautions

Panel size

Permitted slab thickness

Deflection
as defined by DIN 18202

1.22x2.44m

30

Line 6

1.22x2.44m

> 30 - 35

Line 5

1.22x1.22m

35

Line 5

0.81x2.44m

45

Line 6

0.81x2.44m

> 45 - 50

Line 5

0.81x1.22m

50

Line 6

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Schematic set-up

1) Erect formwork in the typical zone until only the planned infill zone is left unformed; level and secure it against tip-over.

00645476.jpg

A   Typical zone

2) Set up the cantilevering panels, level them and tie them back.

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B   Cantilevering panels

3) Mount guardrail systems.

4) Form the infilling in the typical zone.

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C   Infilling in typical zone

5) Form the infilling between the cantilevering panels.

00645485.jpg

D   Infilling between cantilevering panels

6) Mount the stop-end formwork.

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Dokadek heads


 

WARNING

➤ The Dokadek heads must always be fixed to the floor prop with the correct pin (exception: edge heads at a panel joint).

➤ The edge head may only be fitted to the outside one-third point of the panel.

Right!
(floor props fitted to the outside one-third point)

Wrong!
(floor props fitted to the inside one-third point or to the middle)

00648991.jpg 

01217863.jpg 

Position of the Dokadek heads
   

01169052.jpg

Legend

Support head

Edge head
18mm / 21mm / 27mm

Cross head

Wall head

01168611.jpg 

01168622.jpg

 

01168628.jpg

 

01168625.jpg

 

00491939.jpg

 

00645578.jpg

 

00645587.jpg

 

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1)

00113744_1.jpg

 

1) 2)

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1)

1) Spring locked connecting pin 16mm not included with product

2) Spring locked connecting pin 16mm only needed when the edge head is combined with an infill beam

 

NOTICE

▪ When placing the panels onto the heads, make sure that the panels are correctly fixed in the heads.

▪ Edge heads to which infill beams are mounted (in the infill zone) must be secured with Spring locked connecting pins 16mm.

▪ If a Dokadek panel 1.22x2.44m is to be connected, the cross head is fitted in the middle of the broad­side of the panel.

▪ If a Dokadek panel 0.81x2.44m is to be connected, the cross head is fitted at the one-third point of the broadside of the panel.

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Installation examples

Support head

00583204.jpg

 

Edge head

Used at panel joint

Used with panel and infill beam

00648988.jpg 

00648985.jpg 

A   Pin for fixing the edge head on the panel (included with product)

Identification mark (D) on 'Edge head' to show matching sheet thickness

Sheet thickness

18 mm

21 mm

27 mm

00648819.jpg 

00648822.jpg 

00648825.jpg 

Cross head

Wall head

Used on the broadside of the panel, at the one-third point or in the middle of the panel

00648982.jpg 

00583195.jpg 

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Forming wall junctions

In place of the relevant edge head at the one-third point of the panel, on wall junctions the 4-way head or Lowering head is used instead.

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A   4-way head H20 or Lowering head H20

B   Spring-locked connecting pin 16 mm

C   Height compensation min. 21 mm (fix with nails)

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Securing the formwork against tip-over


 

WARNING

➤ Before anybody steps onto the surface of the formwork, its stability must be ensured by e.g. wall clamps or lashing straps.

➤ Transfer of concreting loads must be ensured by other measures (e.g. by transferring these loads into the structure or using tie-backs).

➤ All cantilevered panels must be secured against overturning.

 

For more information on tie-backs with lashing straps, see the section headed 'Floor formwork around edges' in the 'Panel floor formwork Dokadek 30' User Information booklet and the ‘Lashing strap 5.00m’ User Information booklet.

 

NOTICE

▪ Secure every floor prop in the 1st row of props with a Removable folding tripod.

- Shoring height < 3.00 m: Removable folding tripod

- Shoring height ≥ 3.00 m: Removable folding tripod 1.20m

▪ While the formwork is being set up, make a braced unit on the 1st pair of panels (with removable fold­ing tripods), every max. 7.50 m and on the last pair of panels (without removable folding tripods) – see 'Practical examples 1 & 2'.

- Alternatively, tie-backs can also be attached (see Practical example 3).

▪ Important to remember when mounting the floor prop (incl. cross head): in the typical zone, secure – with tripods – the props that have only 1 panel resting on them.

▪ Tie back the typical zones at the corners.

▪ Tie back cantilevering panels:

- by the Scaffold tube 0.50m on every panel joint (see Practical example 5)

- additionally, on the outside panels, by the middle bulkhead plate (see Practical example 6)

Variant with braced unit
   

01169055.jpg

a ... braced unit on1st pair of panels, every max. 7.50 m and on the final pair of panels

A   Starting unit

Legend

01169210.jpg 

Removable folding tripod

01168692.jpg

 

Fixing point (e.g. with tie-back)
Arrow = direction of the tie-back

01169219.jpg

 

Braced unit

Variant without braced unit
   

01169058.jpg

a ... braced unit / tie-back on 1st pair of panels, every max. 7.50 m and on the final pair of panels

Variant with Bracing frame Eurex
   

01169061.jpg

a ... braced unit with bracing frames Eurex on1st pair of panels, every max. 7.50 m and on the final pair of panels

A   Starting unit

Legend

01169210_1.jpg 

Removable folding tripod

01168692_1.jpg

 

Fixing point (e.g. with tie-back)
Arrow = direction of the tie-back

01169219_1.jpg

 

Braced unit

01169216.jpg

 

Bracing frames Eurex with diagonal crosses

Practical example 1
Braced unit on 1st pair of panels
   00648976.jpg

Practical example 2
Alternative braced unit
   01148441.jpg

Practical example 3
Alternative tie-back
   

01119269.jpg

Practical example 4
With bracing frame Eurex
   

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A   Bracing frame Eurex

B   Diagonal cross

Practical example 5
Tie-back at panel joint
   00648973.jpg

01165369.jpg 

01173436.jpg

A   Lashing strap 5.00m

C   Doka express anchor 16x125mm

D   Scaffold tube 48.3mm 0.50m

E   Bracing shoe

00648967.jpg 

a ... 50 cm

Permitted bracing force in longitudinal direction on the Scaffold tube 48.3mm 0.50m: 5 kN

Practical example 6
Tie-back in middle bulkhead plate
   00648970.jpg

Permitted bracing force in longitudinal and transverse directions at the middle bulkhead plate: 5 kN

Practical example 7
Tie back at the inter-panel joint at the middle point with Dokadek plumbing strut connector
   

01156260.jpg

A   Bracing clamp B

B   Plank

C   Lashing strap 5.00m

D   Doka express anchor 16x125mm

E   Scaffold tube 48.3mm 0.50m

F   Dokadek plumbing strut connector

G   Plumbing strut 340 IB or 540 IB

Permitted compressive force: 13.5 kN

Permitted tensile force: 5 kN

 

For details on use of the Dokadek plumbing strut connector see the section headed 'Sloping slabs' in the 'Panel floor formwork Dokadek 30' User Information booklet.

Practical example 8
Tie-back in middle of the panel
   01165328.jpg

01165366.jpg

A   Lashing strap 5.00m

B   Scaffold tube 48.3mm 1.50m

Permitted bracing force in longitudinal direction on the Scaffold tube 48.3mm 1.50m: 3 kN

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Bracing clamp B

Planks can be attached to the floor props as diagonal braces, using the Bracing clamp B.

 

NOTICE

▪ Only allowed to be used as a set-up aid.

▪ Not suitable for sustaining horizontal loads during pouring.

▪ Always hammer in the wedge from top to bottom!

00691052.jpg

A   Bracing clamp B

B   Doka floor prop Eurex 30

C   Plank

Possible plank/floor-prop combinations with the Bracing clamp B

Eurex 30 top

Plank

2.4 x 15

3 x 15

4 x 15

5 x 10

5 x 12

5 x 15

IT

OT

IT

OT

IT

OT

IT

OT

IT

OT

IT

OT

250

300

350

400

450

550

Legend:

IT

Inner tube

OT

Outer tube

Possible to combine

Not possible to combine

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FreeFalcon


 

WARNING

Risk of falling at open edges!

➤ Personnel must be trained to use personal fall-arrest systems (e.g. safety harness) until all fall protec­tion has been installed.

➤ Suitable anchorage points must be defined by an approved person appointed by the contractor.


 

A fall arrester such as the FreeFalcon provides a mobile anchorage point for the safety harness.

01273124.jpg

 

 

User instruction prior to use of the FreeFalcon is mandatory.
Follow the directions in the 'FreeFalcon' Operating Instructions.

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Guardrail systems on the formwork

 

For more information on permitted influence width of the handrail-post shoe, see the section headed 'Floor formwork around edges' in the 'Panel floor formwork Dokadek 30' User Information booklet.

Note:

The position of the Handrail-post shoe short is different from that in the standard installation configuration as described in the 'Floor formwork around edges' section of the 'Panel floor formwork Dokadek 30' User Information booklet.

00648964.jpg

A   Dokadek handrail-post shoe short

B   Bolt (vertical!)

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Fall-arrest systems on the structure

Note:

When tilting up cantilevering panels, make sure that these do not collide with the guardrail system on the structure. Different minimum room heights are required, depending on the attachment method used.

Possible ranges of use with Edge protection system XP

Attachment method used

Min. room height 'h'

Handrail-post shoe XP

310 cm

Railing clamp XP 40cm

300 cm

Screw-on shoe XP

300 cm

Note:

Always comply with the country-specific safety regulations! For lower room heights, the guardrail system can be tem­porarily removed and a personal fall-arrest system (PFAS) must be used instead (e.g. safety harness).

Practical example
   00648961.jpg

a ... 210 cm (checking is necessary for any other dimension than this!)

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